PROJECT BUILD

GenRight Aluminum Fenders

Front & Rear aluminum high clearance fenders for 40's

Overview

GenRight aluminum fenders front and rear. Bolt-on high clearance fenders for the 40s at full articulation without destroying sheet metal every trip.

Tools Needed

Materials Used

Estimated Time

Approximately 6-10 hours (removal, test fit, bolt-on install, rust repair, sealing, and paint).

Installation Steps

01

Remove the Stock Fenders

Unbolt and remove the factory fenders, flares, and inner liners. Inspect the tub and mounting surfaces for rust or damage while everything is accessible.

02

Fit GenRight Aluminum Fenders

Test fit the new aluminum fenders. Confirm mounting tab alignment and hardware locations. Check tire clearance at full compression and steering lock.

03

Prep, Paint & Rust Repair

Prep and apply Cerakote Burnt Bronze to the new fenders. Treat any rust on the tub or mounting points while the old fenders are off. Let the finish cure before final assembly.

04

Mount, Seal & Protect

Bolt the new fenders using factory and new hardware. Apply generous seam sealer on all joints.

05

Test Full Articulation & Final Finish

Reinstall liners if desired, torque everything. Do a full stuff test on the lift or trail. Touch up any raw edges and enjoy not destroying sheet metal on every rock.

Results

The rig finally has the clearance the 40s and 4.5" lift deserve. No more constant fender rash. Clean high clearance look with aluminum that won't rust like steel.

Gallery
Before - stock fenders
Before - stock fenders
Fenders stripped off
Fenders Stripped off
Prepped and Painted, Cerakote Burnt Bronze
Prepped and Painted, Cerakote Burnt Bronze
GenRight fender installed
GenRight fender installed
40's at full stuff
40's at full stuff
After shot
After shot
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